Electronic Manufacturing Services
We assembly THT, SMT and combined technologies
We provide complex electronics supply according to your design at a reasonable price and high quality.
Just order and we will solve the rest for you!
As part of a flexible manufacturing
process, all products go through individual stages, in which individual
production operations are recorded in ERP system by our production
traceability system TerMan.
PCB mounting
- We assembly printed circuit boards with SMT and THT technology.
- We assembly THT components by hand and use selective soldering wave or full-tunnel soldering wave to solder them.
- We assembly SMD components by JUKI machines.
- Assembly
of Printed Circuit Boards is carried out in accordance with the ESD suppression
plan according to ČSN EN 61340. All components sensitive to electrostatic
discharge (ESDS) are protected during the entire period of storage and
handling.
- We store moisture-sensitive SMD components in a drying cabinet X-TREME BASIC 2 - 1250 l.
- We use the Ersa Versaflow 3/45 and Ersa Versaflow 3/35 Global Edition
selective soldering systems with nitrogen atmosphere protection and the
Ersa Powerflow e N2
full-tunnel soldering wave with nitrogen atmosphere protection to solder THT components.
- Optical inspection of soldered PCBs is performed at 2 workplaces with optical inspection machines MEK FDAz520 and at 2 workplaces with optical inspection machines Zenith 2
- Optical inspection of soldered SMD components without terminals or components with hidden ball terminals is performed on X-ray Phoenix microme | x neo.
- Optical
inspection of correctly applied solder paste or glue in places for
placement of SMD components with hidden ball terminals is performed on a Lynx Evo dynoscopic non-ocular stereomicroscope.
- We perform PCB depanelization, encapsulation of electronics with a two-component compound.
- We clean the PCB in a single-chamber spray dishwasher Super SWASH IIR+
- We perform functional tests, programming, calibration.
- We perform repairs at the PDR IP XT5P repair station for BGA/SMT elements, which uses infrared technology.
- PCB protective varnishes are applied on a painting line equipped with a Nordson ASYMTEK SL-940E automatic machine and aNordson ASYMTEK Curano II IR curing oven.
We use the production capacity of three assembly lines
SMT line 2
The line with an output of 51,900 parts per hour, with its parameters, significantly expands the possibilities for mounting SMD components both in terms of assortment and performance.
- Loader e-FLEX WHM
- Conveyor e-FLEX 500mm WH
- Stencil Printer VERSAPRINT 2 ULTRA³
- Inspection conveyor e-FLEX 500mm WH
- Machine JUKI RS-1R
- Conveyor e-FLEX 500mm WH
- Machine JUKI KE-3020VAL
- Matrix tray changer JUKI TR6SNV
- Reflow owen HELLER 1707 MK5
- Unloader e-FLEX WHM
SMT line 3
The line with an output of 14,100 parts per hour is intended for small-volume orders in order to lighten and streamline the operation of the main technological lines I. and II.
- Loader SAMSUNG LD-100E
- Conveyor NUTEK
- Stencil Printer GKG JUKI GL Plus
- Conveyor JUKI 500mm
- Turn Conveyor e-FLEX WHM
- Inspection conveyor e-FLEX 500mm WH
- Machine JUKI KE-1080L
- Inspection conveyor e-FLEX 500mm WH
- Reflow owen HELLER 1707 EXL
- Unloader SAMSUNG UL-100E