We pay close attention to everything that can affect the product quality.
Transforming customers input data into SMT machine compatible programs. This workplace creates the assembling program outside of the machine. Meanwhile, the assembly machine can worok on assembling different orders, thus reducing the downtime. One of the part of the device is off-line camera. This camera helps to create a components database outside of the machine, which also minimize downtime and reduces the product worktime. The whole package for creating programs consists of the optimizer for of consecutive programs optimalization. Meaning, the optimiaztion is done on the whole bunch of consecutive work units. This software determines the optimal distribution of loaders. In the beginning of the process, all components are inserted into the machine and so all orders from the bunch are assembles in same time with utilization of only one piece of loader. This optimalization process eliminates the exchanges of the loaders between each work unit.
X-TREME BASIC 2 - 1250 l drying cabinet for storage of SMD moisture sensitive components. This device allows to store SMD components in ideal conditions, classified according to MSL (Moisture Sensitivity Level) 2-6 classes. After unpacking discs, tubes out of original packaging, it is no longer necessary to re-vacuum the unprocessed parts, but all not yet used parts are stored in the drying cabinet where all components are kept in the best conditions.
A simple X-ray machine for counting SMD components in reels and trays up to component sizes 01005. Thanks to the global library, complex manual programming is eliminated and operation is greatly simplified.
The inspection itself takes place very quickly, the machine can handle 6 to 7 discs per minute.
The SAHARA drying oven is used to dry PCBs before mounting on the SMT line. The drying oven can operate in the range from +40 °C to +280 °C and complies with the standard for drying DPS (IPC-1601).
The marking laser system TLL- ILS 3 for marking and cutting organic materials. Its compact design allows high-quality marking of large plates or of endlessly long belts.
We use the 3D printer for the production of various auxiliary products to ensure the high quality of completed orders.
The printer allows to print characters (12345KJGFD) and log. symbols up to five lines. Print is available on different types of non-absorbent materials with choice of color printing.
This device is used primarily for printing mechanics, whether plastic or sheet metal, as well as for marking and describing any electronic components (connectors, transformers, etc.). Full color printing is also possible. For printing on very smooth materials, a primer can be used for better adhesion of the ink. To highlight even a part of the motif, the print can be covered with transparent varnish. The functional area for printing is 600mm x 420mm (approx. A2 format). It can be printed on objects up to 150 mm high.
The device VACULAB allows packaging PCBs, electronic components and final products in vacuum. The unutilized PCB and components are vacuumed back and stored. Utilizing this device, we ensure proper storage conditions of the material for long time. The process takes place outside the machine, the vacuumed amount of components is unlimited. The only limitation is the length of the welding bar which is 450 mm
This equipment allows us to divide blanks of printed circuit boards precisely, safely and with high quality, without bridge residues.
By including the cutting machine in the production process, we have increased the throughput of production during the PCB dividing operation.
The size of the workable blank is 500 x 490 mm.